643cc99f4d
- Create project structure with README.md and ISSUE_TEMPLATE.md - Document vehicle specifications and maintenance schedule - Establish consistent project tracking format - Ready for issue tracking and maintenance documentation
240 lines
5.0 KiB
Markdown
240 lines
5.0 KiB
Markdown
# Issue Template - Polaris Sportsman 500HO
|
|
|
|
> **Use this template for all issue tracking on the 2001 Polaris Sportsman 500HO**
|
|
|
|
---
|
|
|
|
## 📋 Quick Summary
|
|
|
|
**Issue:** [Brief description of problem]
|
|
**Date Reported:** YYYY-MM-DD
|
|
**Mileage/Hours:** [Current odometer/hour meter reading]
|
|
**Severity:** [Low/Medium/High/Critical]
|
|
**Status:** [Investigation/Parts Needed/In Progress/Complete]
|
|
|
|
---
|
|
|
|
## 🚜 Vehicle Details
|
|
|
|
- **Year/Make/Model:** 2001 Polaris Sportsman 500HO
|
|
- **Engine:** 497cc V-Twin 4-stroke
|
|
- **Serial Number:** [Enter VIN/Serial]
|
|
- **Current Mileage/Hours:** [TBD]
|
|
|
|
---
|
|
|
|
## 🔍 Problem Description
|
|
|
|
**Symptoms:**
|
|
- [Describe what's happening]
|
|
- [When does it occur?]
|
|
- [How often does it occur?]
|
|
- [Any conditions that make it worse/better?]
|
|
|
|
**When it Occurred:**
|
|
- [Date/time]
|
|
- [What was the vehicle doing when issue started?]
|
|
- [Any recent maintenance or modifications?]
|
|
|
|
---
|
|
|
|
## 📊 Diagnostic Findings
|
|
|
|
### Initial Inspection Results
|
|
- [ ] Visual inspection complete
|
|
- [ ] Check for error codes
|
|
- [ ] Check fluid levels
|
|
- [ ] Check belt condition
|
|
- [ ] Check battery voltage
|
|
- [ ] Check spark plug condition
|
|
- [ ] Check air filter condition
|
|
- [ ] [Other relevant checks]
|
|
|
|
### Test Results
|
|
|
|
| Test | Expected | Actual | Status | Tested At (YYYY-MM-DD HH:MM) |
|
|
|------|----------|--------|--------|------------------------------|
|
|
| [Test 1] | [Expected] | [Actual] | [Status] | [Date/Time] |
|
|
| [Test 2] | [Expected] | [Actual] | [Status] | [Date/Time] |
|
|
| [Test 3] | [Expected] | [Actual] | [Status] | [Date/Time] |
|
|
|
|
### Diagnostic Data Collected
|
|
- [ ] Error codes retrieved: [List codes]
|
|
- [ ] Compression test: [Results]
|
|
- [ ] Carburetor sync: [Results]
|
|
- [ ] Belt tension: [Results]
|
|
- [ ] [Other data points]
|
|
|
|
---
|
|
|
|
## 🎯 Theories & Root Cause Analysis
|
|
|
|
### Most Likely Causes (ranked by probability)
|
|
1. **[Cause 1]**
|
|
- **Why:** [Explanation]
|
|
- **Evidence:** [Supporting data]
|
|
- **How to confirm:** [Test/procedure]
|
|
|
|
2. **[Cause 2]**
|
|
- **Why:** [Explanation]
|
|
- **Evidence:** [Supporting data]
|
|
- **How to confirm:** [Test/procedure]
|
|
|
|
3. **[Cause 3]**
|
|
- **Why:** [Explanation]
|
|
- **Evidence:** [Supporting data]
|
|
- **How to confirm:** [Test/procedure]
|
|
|
|
### Common Failure Points for This Vehicle
|
|
1. [Most common issue #1]
|
|
2. [Most common issue #2]
|
|
3. [Most common issue #3]
|
|
|
|
### Historical Context
|
|
- [Previous issues on this vehicle]
|
|
- [Known patterns or recurring problems]
|
|
- [Related service bulletins]
|
|
|
|
---
|
|
|
|
## 🔧 Tools Needed
|
|
|
|
### Basic Tools
|
|
- [ ] Socket set
|
|
- [ ] Wrench set
|
|
- [ ] Screwdrivers
|
|
- [ ] Pliers
|
|
- [ ] Multimeter
|
|
- [ ] Spark plug socket
|
|
- [ ] Belt tension gauge (if applicable)
|
|
- [ ] Carburetor sync gauge (if applicable)
|
|
|
|
### Safety Equipment
|
|
- [ ] Safety glasses
|
|
- [ ] Gloves
|
|
- [ ] Work stand (if needed)
|
|
|
|
---
|
|
|
|
## 📦 Parts & Materials
|
|
|
|
### Parts Needed
|
|
| Part | Part Number | Cost (OEM) | Cost (Aftermarket) | Status |
|
|
|------|-------------|------------|-------------------|--------|
|
|
| [Part 1] | [Number] | $XX-XX | $XX-XX | [Status] |
|
|
| [Part 2] | [Number] | $XX-XX | $XX-XX | [Status] |
|
|
|
|
### Materials
|
|
- [ ] Engine oil
|
|
- [ ] Gear oil
|
|
- [ ] Coolant
|
|
- [ ] Brake fluid
|
|
- [ ] Grease
|
|
- [ ] [Other materials]
|
|
|
|
---
|
|
|
|
## 📚 Resources
|
|
|
|
### Video Resources
|
|
- 📺 [YouTube: Relevant repair guide]
|
|
- 📺 [YouTube: Related issue solution]
|
|
|
|
### Written Guides
|
|
- 📖 [Service manual section]
|
|
- 📖 [Forum thread or article]
|
|
|
|
### Parts Sourcing
|
|
- 🔗 [Polaris parts catalog]
|
|
- 🔗 [Third-party supplier]
|
|
|
|
---
|
|
|
|
## 🔧 Repair Procedure
|
|
|
|
### Step 1: [First step]
|
|
1. [Detailed step 1]
|
|
2. [Detailed step 2]
|
|
3. [Detailed step 3]
|
|
|
|
### Step 2: [Second step]
|
|
1. [Detailed step 1]
|
|
2. [Detailed step 2]
|
|
3. [Detailed step 3]
|
|
|
|
### Step 3: [Verification]
|
|
1. [Test step 1]
|
|
2. [Test step 2]
|
|
3. [Confirm fix]
|
|
|
|
---
|
|
|
|
## 📋 Next Steps
|
|
|
|
- [ ] [Next action item]
|
|
- [ ] [Next action item]
|
|
- [ ] [Next action item]
|
|
|
|
---
|
|
|
|
## 📅 Session Log
|
|
|
|
**IMPORTANT: All entries MUST include full timestamps (YYYY-MM-DD HH:MM) to track issue progress across multiple days.**
|
|
|
|
- **[YYYY-MM-DD HH:MM]:** [Event description]
|
|
- **[YYYY-MM-DD HH:MM]:** [Event description]
|
|
- **[YYYY-MM-DD HH:MM]:** [Event description]
|
|
|
|
**Session Log Guidelines:**
|
|
- Use full timestamp format: YYYY-MM-DD HH:MM (24-hour format)
|
|
- Include timestamp for EVERY action, test, and decision
|
|
- Track when parts were ordered, received, and installed
|
|
- Note when tests were performed and results observed
|
|
- Record when vehicle was tested after repair
|
|
|
|
---
|
|
|
|
## 📝 Notes
|
|
|
|
- [Important notes about the issue]
|
|
- [Lessons learned]
|
|
- [Tips for future reference]
|
|
- [Warnings or cautions]
|
|
|
|
---
|
|
|
|
## 📊 Success Criteria
|
|
|
|
### Before Starting
|
|
- [ ] Problem clearly defined
|
|
- [ ] Diagnostic data collected
|
|
- [ ] Parts decision made
|
|
- [ ] Parts available
|
|
|
|
### After Repair
|
|
- [ ] Issue resolved
|
|
- [ ] No error codes
|
|
- [ ] Vehicle runs properly
|
|
- [ ] Test complete
|
|
|
|
### Verification Steps
|
|
1. [Test step 1]
|
|
2. [Test step 2]
|
|
3. [Test step 3]
|
|
|
|
---
|
|
|
|
## 🧪 Revision History
|
|
|
|
| Date | Change |
|
|
|------|--------|
|
|
| YYYY-MM-DD | Initial creation |
|
|
| | |
|
|
|
|
---
|
|
|
|
## 🔗 See Also
|
|
|
|
- [Link to main vehicle project README](../README.md)
|
|
- [Link to related issues]
|